Send this to a friend

If you're having trouble viewing this email, you may see it online.

Kaizen Team Building

By David Pickens

 

A lot happens in Kaizen events. Facilitators of the events must be aware of all of the different facets as they guide a group of people through the process. Facilitators can be swept into the process and begin to forget about important ingredients for success that lead to measurable outcomes. One of the key components that is easy to over look during an event is Team Building.

Team Building is the ingredient that can make or break Kaizen events. It begins even before the event begins. Then during the events, it is the engine that runs the creativity that leads towards successful ideas, communication and implementation. After the event itself is over, it is the catalyst that helps transform an organization and promotes follow through and continuous improvement.

Think about the situation for the facilitator, a small group of people is selected -some of whom may not have ever even met (including the facilitator). They are put together and expected to come up with a solution to a problem and implement as much as possible within five days. Then, to top it off, these same five people are required to continue to work together with a small action item list to complete the solution and even further improve it all while promoting its benefits to other people who were not even part of the team.

How can a facilitator accomplish this along with directing the group of people through the process? The answer is formal Team Building concepts and tools. The most important concept that is used is that teams go through several phases that lead to sustainability. These phases are called forming, storming, norming and performing. In Kaizen events, the facilitator must foster the team through these phases in a paced manner. The following is a guide for facilitators to use based upon a consecutive five day Kaizen event.

Day One-Forming Phase:

Day one is considered the forming day and should be very structured. Team members are brought face to face (some of them for the first time). Ask everyone to introduce themselves, tell the team their position, how long they are doing whatever they are doing and something interesting about themselves. Then use SPACER. It stands for Scope, Purpose, Agenda, Communication, Expectations and Roles. After that, do some more structured activities such as training, simulations or direct discussions. This gives the team an opportunity to know one another in a controlled atmosphere. By the end of the day, begin some more unstructured activities such as walking the value stream and debriefing about observations. This fosters the team into the storming phase.
 
Day Two-Storming Phase:

The storming phase is well named. Usually this occurs on day two. However, do not rush the team past this phase. If you do, the team will back slide later into this phase again. Since on day 2 the team usually talks about the current state, this will also bring out all of the frustration with the process. Team members who are part of the broken process will be defensive. Internal customers of the process will attack others. Some team members will give their own predetermined solutions to the problem and go off on tangents. The most important part for a facilitator is to let everyone have “their fair share” in a constructive manner of the dishing out and the taking it. Keep the more vocal members restrained and the quiet members vocal. And oh yes, the facilitator must keep on track with the time table of having the current state defined and quantified for the report out by the end of the day. It is challenging, but very doable. 

Day Three-Norming Phase:

Day three is the norming phase. By this time, team members should be worn out from the previous day. Whatever energy they have recouped by the previous night’s sleep should be directed at finding solutions. Start the day by emphasizing the possibilities of the future state. All the reasons for the frustration they are empowered to determine how to eliminate. The team should be far enough in development to be able to break off into small self directed work groups. As a facilitator, it is imperative to give well defined time lines for reporting out to the larger team as they determine the future state improvements. By the end of the day, the team should be able to do most of the Future State report out to senior management with direction from the facilitator using a structured format. It is key to let the team leader be the master of ceremony for the report out. This will informally establish their authority.

Day Four-Performing Phase:

Day four is the performing phase. The team should be able to work in sub-teams largely undirected. Just get them to be back at specific times to report on progress as they are preparing for the implementation. A facilitator should take note of the sub-groups who are having difficulty. The facilitator should go with the struggling sub-groups and foster their success. Mid-way through the day it is good to switch some team members around. This prevents the sub-groups from becoming sub-clicks of people instead of team members. It also encourages the switched team members to make sure the designed future state will flow seamlessly. By early to late afternoon of day four, the teams should be ready for trial runs of the future state. If time allows, have the team do a trial of the future state. This is where they actually “perform”.

Day Five-Performing Phase Continues:

On day five the performing phase continues with final trials and report outs. The team should be enthusiastic and able to develop their presentation material with quantified outcomes for the final report with assistance from the facilitator. Prior to the final report out, go over the roles of the team members going forward; their action items with timing and responsibilities; immediate expectations; and the expectations that they are to continue to perform as a team even after the event itself is over. Make sure the team leader is aware of their responsibility to keep the team moving.

The next time you are facilitating Kaizen events, keep these key points in mind. The success of the event reflects directly on the success of the team building effort. As they say, there is no “I” in team. As a facilitator, try to keep it that way.

 
In addition to
 Lean Consulting Services
TAG provides
Maintenance & Reliability Services, and Architectural & Design Services

Call us toll free at
877-824-3647 or visit 
www.tag.bz for more information.

About the Author:

This month's newsletter was written by David Pickens.  David currently oversees various projects for The ACCESS Group's affiliate company Healthcare Performance Partners (HPP) headquartered in the Nashville, TN area.

David is a Lean  facilitator, consultant, trainer, and certified lean six-sigma Master Black Belt. Dave has a B.A in Statistics, an M.B.A. and is currently working on his DBA.  Dave has worked with both TAG and HPP clients throughout the USA by assisting them with their Lean Transformations. Dave has years of industry experience from his time in the automotive and consumer goods industry, including time with Panasonic, Allied Signal and BOSCH. He has trained with Matsushita in Hong Kong, Japan and Singapore in Japanese Manufacturing Management.  

This email was sent to . To ensure that you continue receiving our emails, please add us to your address book or safe list.

manage your preferences | opt out using TrueRemove™ Got this as a forward? Sign up to receive our future emails.

Powered by Keystone